Closed-Loop Gear Machining offers a significant savings of investment and increase of flexibility over dedicated gear-making solutions that are only capable of producing gears of one size. A single machine tool cuts many gear types and sizes as well as produces a variety of non-gear parts. Manufacturer: Mazak Model: INTEGREX 100Y Mazak Integrex 100Y 2000 W/ LIVE TOOLING / MILLING C-Axis: Y-Axis: Live Tooling B-Axis: B-Axis Travel: 0.001 Degree Incr' SPECIFICATIONS X-Travel: 16' Z-Travel: 21' Distance Between Centers: 20' Max Swi. The validated closed-loop process adjusts the finish part program to account for any manufacturing errors. VDI shank tool holders, according to DIN 69880, in axial and right-angle styles.
#MAZAK LIVE TOOLING POST FOR FEATURE CAM SOFTWARE#
The software functions include powerfully integrated graphics and industry standard engineering reports that enable a gear manufacturer to simulate how gear sets make contact for different industry applications. A unique feature of KM clamping is the ability to ensure that the KM. It can import 2D vector files (DXF, SVG, EPS, AI), 3D geometry files (STL, DXF) and bitmap files (any digital image), calculate CNC toolpaths for that design, simulate the result, and finally export a toolpath file for the machine that you selected - a long list of supported machines is present. In 1999 we further extended our tooling business to global Mazak parts centres in order to fulfill our after market requirement. we have been supplying toolings for Mazak CNC lathe machines to our worldwide production plants in Japan,UK,USA and China. The process is suitable for manufacturing spur and helical, bevel or spline gears using either standard tooling, such as end mills, or custom tooling, such as gear hobs.Ĭlosed-Loop Gear Machining enables customers to use Mazak’s Multi-Tasking CNC machine tools to accurately cut gears that have been designed using Dontyne’s software. DeskProto is a 3D CAM program for 3-axis, 4-axis and 5-axis CNC milling machines. Yamazaki Mazak tooling department was established in 1992. Customers using Mazak Integrex i-Series machines can now unlock the power of Mastercam with our latest post processor release. Mazak, Dontyne Systems, Renishaw and Advanced Industrial Measurement Systems (AIMS) collaboratively developed a flexible gear machining solution that combines the Multi-Tasking capabilities of Mazak’s precision 5-axis CNC Multi-Tasking machine tools, Dontyne Systems’ gear production software solutions and Renishaw’s and AIMS’ inspection equipment. Closed-Loop Gear Machining Closed-Loop Gear Machining Surfacing on a 5-axis machine does not involve special gear options or gear tooling, but rather standard cutters like end mills and ball mills and modern processing solutions, such as 3-D solid gear modeling software, CAD/CAM systems and post processors to format G-code.
Surfacing operations performed on our Multi-Tasking machines with 5-axis capabilities produce precision gear tooth surfaces, both to a critical size and the required surface finish. With our SMOOTH Gear Skiving module, our Multi-Tasking machines can perform skiving operations to quickly produce accurate OD and ID parallel-axis gears (spur and helical) and splines in single setups.